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在工业上机器人自动焊接优势

来源:http://www.tayfsk.com/  发布时间:2023-09-03 浏览次数:0

提高生产效率

Improve production efficiency
焊接机器人响应时间短,动作迅速,焊接速度在60-3000px/分钟,这个速度远远高于手工焊接,机器人在运转过程中不停顿也不休息,但是工人上班时是不可能做到不停顿不休息,同时工人的工作效率也受到心情等因素影响,工人会请假发呆聊天抽烟上厕所,加班要给加班工资,而机器人就没有上述问题,只要保证外部水电气等条件,就可以持续工作,这就无形中提高了企业的生产效率。
The welding robot has a short response time and fast action, with a welding speed of 60-3000px/minute, which is much faster than manual welding. The robot does not stop or rest during operation, but it is impossible for workers to stop or rest during work. At the same time, the work efficiency of workers is also affected by factors such as mood. Workers will take leave, chat, smoke, and use the toilet, and overtime wages will be paid. However, the robot does not have the above problems, As long as external water and electrical conditions are ensured, continuous operation can be achieved, which invisibly improves the production efficiency of the enterprise.
提高产品质量
Improve product quality
焊接机器人在焊接过程中,只要给出焊接参数,和运动轨迹,机器人就会精确重复此动作,焊接参数如焊接电流电压焊接速度及焊接焊丝长度等对焊接结果起决定作用。采用机器人焊接时对于每条焊缝的焊接参数都是恒定的,焊缝质量受人的因素影响较小,降低了对工人操作技术的要求,因此焊接质量是稳定的,从而保证了我们产品的质量。而人工焊接时,焊接速度焊丝伸长等都是变化的,因此很难做到质量的均一性。
During the welding process, as long as the welding parameters and motion trajectory are given, the welding robot will accurately repeat this action. Welding parameters such as welding current, voltage, welding speed, and welding wire length play a decisive role in the welding results. When using robot welding, the welding parameters for each weld seam are constant, and the quality of the weld seam is less affected by human factors, reducing the requirements for worker operation technology. Therefore, the welding quality is stable, ensuring the quality of our product. During manual welding, the welding speed, wire elongation, and other factors vary, making it difficult to achieve uniformity of quality.
降低企业成本
Reduce enterprise costs
焊接机器人降低企业成本主要体现在规模化生产中,一台机器人可以替代2到4名产业工人,根据企业具体情况,有所不同。机器人没有疲劳,可24小时连续生产,另外随着高速焊接技术的应用,使用机器人焊接,成本降低的更加明显。
山东焊接专机
The reduction of enterprise costs by welding robots is mainly reflected in large-scale production. One robot can replace 2 to 4 industrial workers, which varies depending on the specific situation of the enterprise. Robots have no fatigue and can produce continuously 24 hours a day. In addition, with the application of high-speed and efficient welding technology, using robots for welding has significantly reduced costs.
便于安排生产计划
Easy to arrange production plans
由于机器人可重复性高,只要给定参数,就会永远按照指令去动作,因此机器人焊接产品周期明确,容易控制产品产量。机器人的生产节拍是固定的,因此安排生产计划十分明确。准确的生产计划可应使企业的生产效率资源的综合利用做到大化。
Due to the high repeatability of robots, as long as parameters are given, they will always follow the instructions to operate. Therefore, the robot welding product cycle is clear and it is easy to control product output. The production rhythm of robots is fixed, so the production plan is very clear. Accurate production planning can maximize the comprehensive utilization of production efficiency resources in enterprises.
缩短产品改型换代的周期
Shorten the cycle of product transformation and replacement
机器人焊接可缩短产品改型换代的周期,减小相应的设备投资。可实现小批量产品的焊接自动化。机器人与专机的大区别就是他可以通过修改程序以适应不同工件的生产。在产品更新换代时只需要从新根据更新产品设计相应工装夹具,机器人本体不需要做任何改动,只要更改调用相应的程序命令,就可以做到产品和设备更新。
Robot welding can shorten the cycle of product transformation and reduce the corresponding equipment investment. Can achieve welding automation for small batch products. The big difference between a robot and a specialized machine is that it can adapt to the production of different workpieces by modifying the program. When updating products, it is only necessary to design corresponding fixtures based on the updated products. The robot body does not need to make any changes, as long as the corresponding program commands are called for changes, product and equipment updates can be achieved.

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