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自动焊接专机与焊接机器人的比较分析

来源:http://www.tayfsk.com/  发布时间:2023-06-13 浏览次数:0

自动焊(自动化焊接)是指将自动化、智能化的控制系统和焊接工艺有机结合。自动化焊接设备主要是常用设备包括自动焊接专机和焊接机器人等,这些自动焊接设备的使用,提高了生产效率、提升了制造质量、减轻了人工的工作量和工作程度;实现二十四小时的连续工作,很大程度地代替了人工劳动力。
Automatic welding refers to the organic combination of automated and intelligent control systems and welding processes. Automatic welding equipment is mainly commonly used equipment, including automatic welding machines and welding robots. The use of these automatic welding equipment improves production efficiency, improves manufacturing quality, and reduces the workload and degree of labor; Achieving 24-hour continuous work has largely replaced manual labor.
下面山东焊接专机厂家来讲讲自动焊接专机与焊接机器人的比较:
Below, Shandong welding machine manufacturers will talk about the comparison between automatic welding machines and welding robots:
自动化焊接专机的结构及应用
Structure and Application of Automatic Welding Machine
自动化焊接专机主要由焊接系统、机械系统和电气控制系统组成。需要人工或机械手来上下料,通过焊接夹具完成工件的固定和定位,并自动启动电源的电弧,自动送丝机、自动移动、自动退回,人工或机械手在取下工件。
The automatic welding machine mainly consists of a welding system, mechanical system, and electrical control system. It requires manual or mechanical hands to load and unload materials, complete the fixation and positioning of the workpiece through welding fixtures, and automatically start the arc of the power supply, automatic wire feeding machine, automatic movement, and automatic return. Manual or mechanical hands are used to remove the workpiece.
焊接系统包括焊接电源和焊枪,机械手系统主要由床身机构、工装夹具、工装辅助支撑机构、焊枪微调机构、焊接工件和焊枪移动机构组成。电气系统主要控制夹具的装夹和定位,焊机的启动和停止,焊枪或工件的运动,输送装置等。
The welding system includes Welding power supply and welding gun. The manipulator system is mainly composed of machine body mechanism, tooling fixture, tooling auxiliary support mechanism, welding gun trimming mechanism, welding workpiece and welding gun moving mechanism. The electrical system mainly controls the clamping and positioning of fixtures, the start and stop of welding machines, the movement of welding guns or workpieces, and conveying devices.
山东焊接专机
自动化焊接专机主要采用双丝焊接,如在推土机的生产中,可以应用于主臂焊接、车架的主焊接等。焊接专机的使用大大提高了生产效率,一般为人工单丝焊接2倍,此处同人工焊接相比,焊接专机的焊缝没有断弧,且双丝焊接的熔深较深,因此提高了焊缝的力学性能。
Automatic welding machines mainly use double wire welding, such as in the production of bulldozers, which can be applied to the welding of the main arm and the main welding of the frame. The use of welding machines greatly improves production efficiency, usually twice that of manual single wire welding. Compared with manual welding, the welding seam of the welding machine does not have arc breaks, and the penetration depth of double wire welding is deeper, thus improving the mechanical properties of the weld seam.
自动化焊接专机自适应控制类专机,是一种自动化程度较高的焊接设备,通过配备的传感器和电子检测路线,对焊缝的轨迹自动跟踪导向,有的甚可以完成核对的设备和调试。此外还有智能化的焊接专机,能够利用高等级的传感器。
Automatic welding machine adaptive control type special machine is a highly automated welding equipment, which is equipped with sensors and electronic detection routes to automatically track and guide the trajectory of the weld seam. Some can even complete equipment verification and debugging. In addition, there is an intelligent welding machine that can utilize high-level sensors.
焊接机器人的结构及应用
Structure and Application of Welding Robot
焊接机器人结构主要有机器人本体和控制器、焊接电源、机器人外轴行走机构、焊接变位机和夹具、操作软件和弧焊软件包、传感系统、工作站辅助及除尘系统等。
The structure of welding robot mainly includes robot body and controller, Welding power supply, robot external axis travel mechanism, welding positioner and fixture, operation software and arc welding software package, sensor system, workstation auxiliary and dust removal system, etc.
焊接机器人具有柔性化和数字化程度高、焊接质量稳定、焊接精度高等特点,在改善焊接产品质量、提高机械制造企业生产能力和竞争能力方面起到了重要作用。
Welding robots have the characteristics of high flexibility and digitization, stable welding quality, and high welding accuracy, playing an important role in improving the quality of welding products, enhancing the production capacity and competitiveness of mechanical manufacturing enterprises.
从传统的焊接操作机、座式变位机、滚轮架和翻转机等,到如今系统化、智能化的焊接专机、焊接生产线和机器人设备。就焊接操作机而言,从传统的立柱横梁式操作机,到现在多种结构形式的龙门式、门框式、台式、侧梁式等,可以发现,焊接操作机的种类越来越多,规格越来越大型化。您有需求就来咨询联系我们http://www.tayfsk.com吧!
From traditional welding operators, seat displacement machines, roller racks, and flippers, to today's systematic and intelligent welding machines, welding production lines, and robot equipment. As for welding operators, from the traditional column and beam type operators to various structural forms such as gantry, door frame, desktop, and side beam types, it can be observed that there are more and more types of welding operators and their specifications are becoming larger and larger. If you have any needs, please contact us for consultation http://www.tayfsk.com Come on!

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