山东自动焊接设备:焊接机器人何以“焊”动工业经济?
来源:http://www.tayfsk.com/ 发布时间:2024-09-21 浏览次数:0
谈起焊接工艺,大部分人会想到金属面罩、四溅的火星和令人不适的噪音。其实,工厂内大部分高强度、高专注度的焊接工作已被焊接机器人所接替,焊接机器人已历经从示教焊接到离线编程焊接,再到免示教焊接的智能化进程,有力拉动产业数字化技术创新,保障工业经济平稳增长。
When it comes to welding processes, most people first think of metal masks, splashing sparks, and uncomfortable noise. In fact, most of the high-intensity and highly focused welding work in the factory has been taken over by welding robots. Welding robots have gone through the intelligent process from teaching welding to offline programming welding, and then to non teaching welding, which effectively drives industrial digital technology innovation and ensures stable economic growth.
不同于榫卯结构,也并非法兰连接,焊接技术是以物理或化学的方法通过加热、加压使金属或其他塑性材料相结合的加工工艺和联接方式。利用焊接技术相连的两枚硬件结构中间了连接配件的使用,一方面减轻设备自重,另一方面,可以增强一体结构的可靠性。焊接技术的应用非常广泛,从基本的机械制造到航空航天,从建筑工程到微电子技术都离不开焊接技术的支撑。
Unlike mortise and tenon structures and not flange connections, welding technology is a processing technique and connection method that combines metal or other plastic materials through physical or chemical methods such as heating and pressure. The use of welding technology to connect two hardware structures eliminates the need for connecting accessories, which reduces the weight of the equipment and enhances the reliability of the integrated structure. The application of welding technology is very extensive, from basic mechanical manufacturing to aerospace, from construction engineering to microelectronics technology, all of which rely on the support of welding technology.
现代制造业对焊接工艺速度和精度的行业标准逐年抬升,多家企业纷纷将目光投向焊接机器人,搭上智能焊接的“顺风车”。如今,机器人焊接技术在机车制造行业、船舶制造行业、机械制造行业、航天技术、建筑行业、石油化工行业等多领域均有应用。我国焊接机器人产业活性强
The industry standards for welding process speed and accuracy in modern manufacturing have been increasing year by year, and many companies have turned their attention to welding robots, riding the "ride" of intelligent welding. Nowadays, robot welding technology is applied in various fields such as locomotive manufacturing, shipbuilding, machinery manufacturing, aerospace technology, construction industry, and petrochemical industry. China's welding robot industry has strong vitality
焊接机器人多采用6个自由度,按受控方式可分为点焊机器人、弧焊机器人、激光焊接机器人,以及搅拌摩擦焊接机器人。它们可执行三维立体方向的不规则焊接任务,并根据焊接对象形状不同,调整焊接方式或路径,可适应精密机械工业的部件焊接需求,满足现代工业经济对焊接工艺高速、柔性、稳定可靠的期许。
Welding robots often use 6 degrees of freedom and can be divided into spot welding robots, arc welding robots, laser welding robots, and friction stir welding robots according to controlled methods. They can perform irregular welding tasks in three-dimensional directions and adjust the welding method or path according to the different shapes of the welding objects. They can adapt to the welding needs of precision machinery industry components and meet the expectations of modern industrial economy for high-speed, flexible, stable and reliable welding processes.
产业前瞻院数据显示,以申请量为衡量依据,我国是全球焊接机器人大技术来源国,焊接机器人申请量占全球焊接机器人总申请量70%以上,远远超出其它或地区的申请量。2023年,的焊接机器人申请量在1000项以上,其中企业申请人的数量占比超过六成。不难看出,焊接领域技术创新研发热度正处于高峰期,科研成果转化率较高,落地目的性强。上海柴孚机器人有限公司(以下简称“柴孚机器人”)是国内众多专注焊接机器人研发的公司之一,其推出的ARC系列焊接机器人,在同类竞品中呈现出独特优势。图1?柴孚机器人SF ARC系列焊接机器人柴孚机器人研发生产桌面机器人、码垛机器人、冲压机器人等多款自动化装备,擅长从工业机器人核心部件入手,打造优势。柴孚机器人在ARC系列的机器人产品中应用超精密RV关节减速器,将焊接重复精度缩小0.05mm。
According to data from the Industry Prospective Institute, based on the number of patent applications, China is the world's largest source of technology for welding robots, with welding robot patent applications accounting for over 70% of the total global welding robot patent applications, far exceeding the patent applications of other countries or regions. In 2023, the number of patent applications for welding robots in China will exceed 1000, with enterprise applicants accounting for over 60% of the total. It is not difficult to see that the research and development of technological innovation in the welding field is at its peak, with a high conversion rate of scientific research results and strong implementation goals. Shanghai Chaifu Robot Co., Ltd. (hereinafter referred to as "Chaifu Robot") is one of the many companies in China that focuses on the research and development of welding robots. Its ARC series welding robots have shown unique advantages among similar competitors. Figure 1? Chaifu Robot SF ARC series welding robot Chaifu Robot develops and produces various automation equipment such as desktop robots, palletizing robots, stamping robots, etc. It is skilled in starting from the core components of industrial robots to create brand advantages. Chaifu robots use ultra precision RV joint reducers in ARC series robot products, reducing the welding repeatability accuracy to 0.05mm.
此外,柴孚机器人将机械手腕设计为中空构造,可减少基轴运动,它可在与其它机器人精确度持平的情况下,保持更高的运动速度和更短的周期时间。机器人能以任意角度安装在地面、墙壁、天花板等地点,并且拥有IP65防护级别认证,可在潮湿环境全天待命,易于维护保养,在一定程度上降低后续成本。ARC-X系列(SF6-C1400X、SF6-C2080X)是柴孚机器人公司的自动化解决方案的核心组成部分,专门为电动车车架的焊接工艺而设计。通过精细分级和更高的核心运算,在0.05mm的控制精度基础上,ARC-X系列运行速度突破700 °/s,受到越来越多电动车制造商的欢迎。
In addition, the Chaifu robot has designed the mechanical wrist as a hollow structure, which can reduce the movement of the base axis. It can maintain higher movement speed and shorter cycle time while maintaining the same accuracy as other robots. Robots can be installed at any angle on the ground, walls, ceilings, and other locations, and have IP65 protection level certification. They can be on standby all day in humid environments, making them easy to maintain and reduce subsequent costs to a certain extent. The ARC-X series (SF6-C1400X, SF6-C2080X) is a core component of Chaifu Robotics' automation solutions, specifically designed for the welding process of electric vehicle frames. Through fine grading and higher core calculations, the ARC-X series has achieved a maximum operating speed of 700 °/s with a control accuracy of 0.05mm, which is increasingly welcomed by more and more electric vehicle manufacturers.
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