数控焊接设备主要部分特点以及注意事项
来源:http://www.tayfsk.com/ 发布时间:2023-07-04 浏览次数:0
数控焊接设备应用后,焊接件的外观和内部质量都有了很大的提高。焊接设备保证了质量稳定,降低了劳动强度,改善了工作环境,降低了手工焊接技能和生产成本,提高了生产效率。下面来讲讲山东数控焊接设备主要部分特点以及注意事项。
After the application of CNC welding equipment, the appearance and internal quality of welded parts have greatly improved. Welding equipment ensures stable quality, reduces labor intensity, improves work environment, reduces manual welding skills and production costs, and improves production efficiency. Next, let's talk about the main characteristics and precautions of Shandong CNC welding equipment.
数控焊接设备的主要部件和特点
Main components and characteristics of CNC welding equipment
1.焊接电源。其输出功率和焊接特性应与建议的焊接工艺相匹配,并应安装与主控制器相连的接口。
1. Welding power supply. Its output power and welding characteristics should match the recommended welding process, and an interface connected to the main controller should be installed.
2.送丝机及其控制和调速系统。送丝速度控制精度高的送丝机控制电路应增加速度反馈
2. Wire feeder and its control and speed regulation system. Speed feedback should be added to the control circuit of wire feeder with high precision in wire feeding speed control
3.焊接机头使用其移动机构。它由焊头、焊头支撑架、悬挂架等组成。它位于焊接头机构中,其驱动系统应采用配有编码器的伺服电机
3. The welding machine head uses its moving mechanism. It consists of a welding head, a welding head support frame, a suspension frame, etc. It is located in the welding head mechanism, and its driving system should use a servo motor equipped with an encoder
4、焊件运动或山东位移机构。 例如,焊接滚轮架、头尾架翻转机、旋转平台和定位器等。移动定位器应由伺服电机驱动
4. Weldment movement or Shandong displacement mechanism. For example, welding roller frames, head and tail frame flippers, rotating platforms, and locators. The mobile locator should be driven by a servo motor
5.焊件夹紧机构
5. Weldment clamping mechanism
6.主控制器。又称系统控制器,主要用于各部件的联动控制,焊接过程的控制,主要焊接参数的设定、调整和显示。必要时,可以扩展控制功能,如故障诊断和人机对话。
6. Main controller. Also known as a system controller, it is mainly used for the linkage control of various components, the control of welding processes, and the setting, adjustment, and display of main welding parameters. If necessary, control functions can be extended, such as fault diagnosis and human-machine dialogue.
7.计算机软件。焊接设备中常用的计算机软件包括:编程软件、功能软件、工艺方法软件和**系统等。
7. Computer software. The commonly used computer software in welding equipment includes programming software, functional software, process method software, and * * systems.
8、焊头导向或跟踪机构。自动电弧压力控制器、焊枪摆动器和监控系统
8. Welding head guidance or tracking mechanism. Automatic arc pressure controller, welding gun swinging device, and monitoring system
9.辅助设备。如数控焊接设备的送丝系统、循环水冷系统、焊剂回收和输送装置、焊丝托架、电缆软管和拖板。
9. Auxiliary equipment. For example, the wire feeding system, circulating water cooling system, flux recovery and conveying device, wire bracket, cable hose, and drag plate of CNC welding equipment.
数控焊接设备的注意事项:
Precautions for CNC welding equipment:
1.灵活多样的焊接方法,同时支持点焊和拖焊(拉焊)。焊接设备的所有工艺参数可由客户设定,以适应各种困难的焊接操作和微焊接工艺。所有焊接参数可随焊点坐标程序一起读取和保存,从而实现焊接操作的灵活性。
1. Flexible and diverse welding methods, while supporting spot welding and drag welding (pull welding). All process parameters of the welding equipment can be set by the customer to adapt to various difficult welding operations and micro welding processes. All welding parameters can be read and saved together with the welding point coordinate program, thereby achieving flexibility in welding operations.
2.烙铁组件可以在任何角度和任何方向进行调节,控制烙铁组件的R轴,并在360度自由旋转。焊接次数、预热时间和焊接时间可以根据不同的焊盘和元器件任意设定,实现了一块板上多个焊点的复杂焊接过程,实现了焊接操作的多样化。
2. The soldering iron component can be adjusted at any angle and direction, controlling the R-axis of the soldering iron component and rotating freely at 360 degrees. The welding frequency, preheating time, and welding time can be arbitrarily set according to different pads and components, achieving a complex welding process of multiple solder joints on a board and achieving diversification of welding operations.
3.四轴/五轴联动机械手和焊接设备均采用伺服驱动和运动控制算法,有效提高了移动端焊头的定位精度和重复精度,实现了三维空间任意焊点的定位。
3. The four/five axis linkage manipulator and welding equipment both adopt servo drive and motion control algorithms, effectively improving the positioning accuracy and repetitive accuracy of the moving end welding head, and achieving the positioning of any welding point in three-dimensional space.
相信大家通过上述内容的详细介绍,大家对数控焊接设备的主要部分特点以及注意事项都有新的了解以及更多深入的认识,想要了解更多关于焊接设备的应用范围以及技术支持,请多多关注我们网站http://www.tayfsk.com。
I believe that through the detailed introduction of the above content, everyone has a new understanding and deeper understanding of the main features and precautions of CNC welding equipment. If you want to learn more about the application scope and technical support of welding equipment, please pay more attention to our website http://www.tayfsk.com .
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