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自动焊接设备提高生产效率的方法

来源:http://www.tayfsk.com/  发布时间:2022-10-04 浏览次数:0

自动焊接设备提高生产效率的方法有哪些?下面山东自动焊接设备厂家为您讲解一番。
What are the methods for automatic welding equipment to improve production efficiency? Next, Shandong automatic welding equipment manufacturer will explain it to you.
(1)提高精度,确保高速焊接。
(1) Improve precision and ensure high-speed welding.
企业在生产中送餐机器人意味着追求率、高焊接质量,因此在焊接速度上寻求突破,而机器人在轨迹控制上的高精度是高速焊接的可靠保证。
In production, the catering robot means to pursue high efficiency and high welding quality, so the enterprise seeks a breakthrough in welding speed, and the high accuracy of the robot in trajectory control is a reliable guarantee for high-speed welding.
(2)双机协调焊接功能。
(2) Dual machine coordinated welding function.
有时我们会遇到长形工件,焊缝分布在工件的两端,若采用1台机器人进行焊接,会出现因两端不同时焊接而造成焊接变形不一致,从而使工件在长度方向上扭转变形,焊接后的工件难以符合尺寸要求。
Sometimes we will encounter long workpieces with welds distributed at both ends of the workpieces. If one robot is used for welding, the welding deformation will be inconsistent due to different welding at both ends, which will cause the workpiece to twist in the length direction, and the workpiece after welding is difficult to meet the size requirements.
针对这种类型的工件,我们常采用2台机器人同时协调焊接的方式,这就促生了两台机器人双机协调焊接技术。在汽车后桥和消声器的焊接中,经常会使用到该项技术。
For this type of workpiece, we often adopt the method of simultaneous coordinated welding of two robots, which promotes the development of two robots' dual machine coordinated welding technology. This technology is often used in the welding of automobile rear axle and muffler.
山东自动焊接设备
2台机器人对应1个由机器人外部轴驱动的变位机,在变位机顺长摆放的工件上有两个镜像对称的部件,两条相似的环焊缝需要两台机器人在变位机旋转的同时实现同步协调焊接,通过这种方式可以将焊接生产的效率提高1倍。
Two robots correspond to one positioner driven by the external axis of the robot. There are two mirror symmetrical parts on the workpiece placed along the length of the positioner. Two similar circumferential welds require two robots to realize synchronous and coordinated welding while the positioner rotates. In this way, the efficiency of welding production can be doubled.
(3)点焊机器人的优势。
(3) Advantages of spot welding robot.
如果说弧焊机器人的使用大大提高了焊接质量的稳定性和焊接效率,点焊机器人则具有更多的优势,带来的经济效益也更加可观,主要体现在:
If the use of arc welding robot greatly improves the stability of welding quality and welding efficiency, the spot welding robot has more advantages and brings more economic benefits, which are mainly reflected in:
A.机器人点焊时,大多采用钳体与变压器一体化方式,变压器的容量可以减小到1/3~1/4,节约了能源,并且大地减轻了操作者繁重的体力劳动。
A. During robot spot welding, the clamp body and transformer are mostly integrated. The capacity of the transformer can be reduced to 1/3~1/4, saving energy, and greatly reducing the heavy manual labor of the operator.
B.点焊机器人有更多的控制方式控制焊钳压力和焊接条件的自动切换,针对不同打点位置可轻松实现独特的焊接时序,大大提高了打点质量,避免了焊点漏打、多打及位置不准确等问题。
B. The spot welding robot has more control methods to control the automatic switching of welding clamp pressure and welding conditions. It can easily achieve a unique welding sequence for different spot welding positions, greatly improving the spot welding quality, and avoiding problems such as missed spot welding, excessive spot welding, and inaccurate position.
C.点焊机器人在打点效率上的优势明显,可提率8~10倍。
C. The spot welding robot has obvious advantages in the spot welding efficiency, which can improve the efficiency by 8~10 times.
以上就是问题的相关解答,您对此有什么需要了解的,就来我们网站http://www.tayfsk.com咨询吧!
The above is the answer to the question. If you need to know anything about it, please come to our website http://www.tayfsk.com Consult!

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