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机器人激光焊接工作的优势介绍

来源:http://www.tayfsk.com/  发布时间:2023-10-18 浏览次数:0

工业机器人及智能装备制造技术不仅能提高企业工厂的生产效率,更能大大降低用工风险。现在越来越多的行业开始应用机器人焊接技术。例如机车制造行业、船舶制造行业、机械制造行业、航天技术、建筑行业、石油化工行业等等。

Industrial robots and intelligent equipment manufacturing technology can not only improve the production efficiency of enterprise factories, but also greatly reduce labor risks. More and more industries are now applying robot welding technology. For example, the locomotive manufacturing industry, shipbuilding industry, mechanical manufacturing industry, aerospace technology, construction industry, petrochemical industry, and so on.
焊接工作站基本组成结构:焊接工作站主要包括两大部分,一部分是焊接机器人系统;另一部分是周边设备。
The basic composition structure of the welding workstation: The welding workstation mainly consists of two parts, one is the welding robot system; The other part is peripheral equipment.
焊接机器人系统包括:机器人本体及控制系统、激光器、送丝系统、水箱、激光焊接头;
The welding robot system includes: robot body and control system, laser, wire feeding system, water tank, and laser welding head;
周边设备包括:变位机、移动装置、清枪剪丝系统、系统(围栏、光栅、自动门、门锁等)、排烟系统。
The peripheral equipment includes: displacement machine, mobile device, cleaning and cutting system, safety system (fence, grating, automatic door, door lock, etc.), and smoke exhaust system.
与人工相比,激光焊接工作站有哪些优势?
What are the advantages of laser welding workstations compared to manual labor?
山东自动焊接设备
提高产品质量
Improve product quality
焊接工作站在焊接过程中,只要给出焊接参数,和运动轨迹,机器人就会精确重复此动作,每条焊缝的焊接参数都是恒定的,焊缝质量受人的因素影响较小,降低了对工人操作技术的要求,从而保证了产品的质量。
During the welding process at the welding workstation, as long as the welding parameters and motion trajectory are provided, the robot will accurately repeat this action. The welding parameters of each weld seam are constant, and the quality of the weld seam is less affected by human factors, reducing the requirements for workers' operating skills and ensuring product quality.
降低企业成本
Reduce enterprise costs
焊接工作站主要体现在规模化生产中,一台机器人可以替代2到4名产业工人,机器人没有疲劳,可24小时连续生产,使成本降低的更加明显。
The welding workstation is mainly reflected in large-scale production, where one robot can replace 2 to 4 industrial workers. The robot has no fatigue and can produce continuously 24 hours, making the cost reduction more significant.
提高生产效率
Improve production efficiency
焊接工作站响应时间短,动作迅速,以薄板焊接为例,焊接速度在60-120cm/分钟。这个速度远远高于手工焊接,而且焊接工作站性能稳定,故障率低,这就直接提高了企业的生产效率。
The welding workstation has a short response time and fast action. Taking thin plate welding as an example, the welding speed is between 60-120cm/min. This speed is much higher than manual welding, and the welding workstation has stable performance and low failure rate, which directly improves the production efficiency of the enterprise.
容易安排生产计划
Easy to arrange production plans
由于焊接工作站可重复性高,只要给定参数,就会按照指令去工作,因此机器人的生产节拍是固定的,安排生产计划非常明确。准确的生产计划可应使企业的生产效率、资源的综合利用做到化。
Due to the high repeatability of the welding workstation, as long as parameters are given, it will work according to instructions. Therefore, the production rhythm of the robot is fixed, and the production plan is very clear. Accurate production planning can maximize the production efficiency and comprehensive utilization of resources of enterprises.
星链智能激光焊接工作站为制造业转型升级赋能
Star chain intelligent laser welding workstation empowers the transformation and upgrading of the manufacturing industry
星链机器人基于机器视觉领域高精度视觉算法的研发与工业机器人系统领域多年的开发积累,结合行业一流的工程师团队,致力于为客户提供自动化生产线及生产模块一站式解决方案,成熟的技术方案可大幅缩短建设周期,助力客户企业实现降本增效。
Based on the research and development of high-precision vision algorithms in the field of machine vision and years of development accumulation in the field of industrial robot systems, Star Chain Robotics, combined with a top-notch engineering team in the industry, is committed to providing customers with one-stop solutions for automated production lines and production modules. Mature technical solutions can significantly shorten the construction cycle and help customers achieve cost reduction and efficiency increase.
焊接工作站在提高生产效率的同时也提高了产品质量,满足企业数字化、柔性化生产需求,深受企业青睐,为制造业企业开启了机器人焊接生产的新时代
Welding workstations not only improve production efficiency but also improve product quality, meeting the digital and flexible production needs of enterprises, and are highly favored by enterprises, opening a new era of robot welding production for manufacturing enterprises
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