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数控切割机日常使用的技巧

来源:http://www.tayfsk.com/  发布时间:2023-05-01 浏览次数:0

1、切割应从边缘开始;尽可能从边缘开始切割,而不要穿孔切割。采用边缘作为起始点会延长消耗件的寿命,正确的方法是将喷嘴直接对准工件边缘后再启动等离子弧。
1. Cutting should start from the edge; Try to cut from the edge as much as possible, instead of piercing and cutting. Using the edge as the starting point will extend the lifespan of the consumable parts. The correct method is to directly align the nozzle with the edge of the workpiece before starting the plasma arc.
2、减少不必要的“起弧(或导弧)”时间;起弧时喷嘴和电极的消耗都非常快,在开始前,应将割炬放在切割金属行走距离内。
2. Reduce unnecessary "arc starting (or leading) time"; During arcing, the consumption of the nozzle and electrode is very fast. Before starting, the cutting torch should be placed within the walking distance of the cutting metal.
3、喷嘴不要过载使用;让喷嘴过载(即超过喷嘴的工作电流),将使喷嘴很快损坏。电流强度应为喷嘴的工作电流的95%为宜。例如:100A的喷嘴的电流强度应设定为95A。
3. Do not overload the nozzle for use; Overloading the nozzle (i.e. exceeding the working current of the nozzle) will quickly damage the nozzle. The current intensity should be 95% of the working current of the nozzle. For example, the current intensity of a 100A nozzle should be set to 95A.
4、山东数控焊接设备厂家建议这里要采用合理的切距;按照使用说明书的要求,采用合理的切距,切距即切割喷嘴与工件表面的距离,当穿孔时,尽量采用正常切距的2倍距离或采用等离子弧所能传递的大高度。
4. Shandong CNC welding equipment manufacturer suggests using a reasonable cutting distance here; According to the requirements of the user manual, use a reasonable cutting distance, which is the distance between the cutting nozzle and the surface of the workpiece. When piercing, try to use a distance twice the normal cutting distance or a large height that can be transmitted by a plasma arc.
5、穿孔厚度应在机器系统的允许范围内;切割机不能在超过工作厚度的钢板上穿孔,通常的穿孔厚度为正常切割厚度的1/2。
5. The perforation thickness should be within the allowable range of the machine system; The cutting machine cannot pierce steel plates that exceed the working thickness, and the usual perforation thickness is 1/2 of the normal cutting thickness.
6、尽量保持数控切割机割炬和消耗件清洁:在割炬和消耗件上的任何脏物都会大大地影响等离子系统的功能。更换消耗件时要将其放在干净的绒布上,要经常检查割炬的连接罗纹,用过氧化氢类清洁剂清洗电极接触面和喷嘴。
6. Try to keep the cutting torch and consumable parts of the CNC cutting machine clean as much as possible: Any dirt on the cutting torch and consumable parts can greatly affect the function of the plasma system. When replacing consumable parts, place them on a clean lint cloth, regularly check the connection ribs of the cutting torch, and clean the electrode contact surface and nozzle with hydrogen peroxide cleaning agent.
7、尽量少穿孔切割,穿孔是钢水反溅会伤及喷嘴,这是割嘴损坏的主要原因之一,如果一定要穿孔切割,在穿孔处用钻头打预钻孔,在从预钻孔处开始切割;
7. Minimize perforation and cutting as much as possible. Perforation is one of the main reasons for damage to the cutting nozzle due to splashing of molten steel. If perforation and cutting are necessary, use a drill bit to pre drill at the perforation point and start cutting from the pre drilled point;
8、尽量在切割机额定的正常切割厚度范围内切割,尽量不要在极限切割厚度上切割,国产切割机的正常切割厚度一般是生产厂家标注的大切割厚度的60%,尽量在这个厚度范围内切割,就能保护割嘴;
8. Try to cut within the rated normal cutting thickness range of the cutting machine, and try not to cut beyond the limit cutting thickness. The normal cutting thickness of domestic cutting machines is generally 60% of the large cutting thickness marked by the manufacturer. Try to cut within this thickness range to protect the cutting nozzle;
9、割嘴到钢板的距离尽量保持恒定,一般在3-8mm左右,太远了不但耗电量太大,切割穿透能力力会下降,而且相对比较消耗电极,使电极使用寿命下降;太近了那更简单,非常费喷嘴,喷嘴的使用寿命会成倍的下降,甚与上去即被烧掉。
9. The distance from the cutting nozzle to the steel plate should be kept constant as much as possible, usually around 3-8mm. If it is too far, it not only consumes too much electricity, but also reduces the cutting penetration ability, which relatively consumes the electrode and reduces its service life; If it's too close, it's simpler and very expensive for the nozzle. The lifespan of the nozzle will decrease exponentially, and even it will be burned out immediately after being put up.
以上就是正确使用数控焊接机以及在日常使用中的一些小技巧了,希望可以帮您解决使用中发生的一些问题。更多设备使用或者选购,就来我们网站http://www.tayfsk.com咨询联系吧!
The above are some tips for correctly using CNC welding machines and their daily use. We hope they can help you solve some problems that may arise during use. For more device usage or purchase, come to our website http://www.tayfsk.com Contact for consultation!

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