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焊接变位机的结构是否合理的检验方法!

来源:http://www.tayfsk.com/  发布时间:2021-09-30 浏览次数:

我国国内焊接变位机的发展已相当成熟完善,对焊接变位机我们可以简单地这样来理解,即改变焊接位置,可使立焊、仰焊等工艺转变为平焊,有效降低焊接难度以及能很好的完成焊接任务。那我们购买的焊接变位机的结构是否合理呢?怎么进行判断,接下来我们一起了解下。

The development of welding positioner in China has been quite mature and perfect. We can simply understand the welding positioner in this way, that is, changing the welding position can change the vertical welding, overhead welding and other processes into flat welding, effectively reduce the welding difficulty and complete the welding task. Is the structure of the welding positioner we purchased reasonable? How to judge, let's learn about it together.
焊接变位机
Welding positioner
1、检查焊接变位机翻转传动
1. Check the turnover transmission of welding positioner
(1)倾斜传动应平稳,在负载下不抖动,整机不会倾覆。当负载Q超过25kg时,应有电源驱动功能。
(1) The tilting transmission shall be stable without shaking under load and the whole machine will not overturn. When the load Q exceeds 25kg, it shall have power drive function.
(2)设置限位装置,控制倾角,并具有角度指示标志。
(2) Set the limit device to control the inclination and have the angle indication mark.
(3)倾斜机构具有自锁功能,在负载下不滑移,安 全可靠。
(3) The tilting mechanism has self-locking function, does not slip under load, and is safe and reliable.
2、检查变位机旋转驱动电机
2. Check the positioner rotary drive motor
(1)旋转驱动电机应实现无级调速,并能实现制动。
(1) The rotating drive motor shall realize stepless speed regulation and braking.
(2)在转动速度范围内,承受负荷时转速波动不超过百分之5。
(2) Within the rotating speed range, the speed fluctuation under load shall not exceed 5%.
3、其他注意事项
3. Other precautions
(1)变位机应设置导电装置,以避免焊接电流穿过轴承、齿轮等传动部位。导电性设备的电阻不能超过1mΩ,且其容量要满足焊接额定电流的要求。
(1) The positioner shall be equipped with conductive device to avoid welding current passing through the bearing, gear and other transmission parts. The resistance of conductive equipment shall not exceed 1m Ω, and its capacity shall meet the requirements of welding rated current.
(2)变位机控制部分应设置联动接口,用于自动焊接。
(2) The control part of positioner shall be provided with linkage interface for automatic welding.
(3)工作台的结构应便于工件的装卡或卡具的安装,其结构形式可与用户协商确定。
(3) The structure of the workbench shall facilitate the clamping of workpieces or the installation of fixtures, and its structural form can be determined through consultation with the user.
(4)焊接变位机的负载、偏心和重 心距的准确数据应在焊接变位机使用说明书中明确说明。
(4) The accurate data of load, eccentricity and center of gravity distance of welding positioner shall be clearly stated in the operation manual of welding positioner.
在人们眼中,也许会认为焊接变位机是一个不重要的产品。但是,在国际上,包括多种功能的产品,已有百余系列。技术性上有普通型号;有无隙驱动伺服控制型。华天隆数控设备专业致力于焊接机器人,焊接变位机,,动焊接机等自动焊接设备的研发和生产。
In people's eyes, welding positioner may be regarded as an unimportant product. However, internationally, there are more than 100 series of products, including multi-functional products. Technically, there are ordinary models; With or without gap drive servo control type. Huatianlong CNC equipment is dedicated to the R & D and production of automatic welding equipment such as welding robot, welding positioner and dynamic welding machine.

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